Custom Screw-in cartridge valve stations

Custom Screw-in cartridge valve stations

Features:

1. High Level of Integration

2. Compact Size and Space-Saving Design

3. Comprehensive Tooling Compatibility (Accepts industry-standard cartridge valves from SUN Hydraulics, HydraForce, etc.)

4. Material Options: Aluminum  (pressure rating up to 20.7 MPa) and Steel (pressure rating up to 31.5 MPa)

5. Flow rate: Up to 480 L/min

6. Target Industries: Agricultural machinery, Construction equipment, Mining machinery

RAYPOO offers  screw-in cartridge valve station solutions which include designs with alternative materials to meet the requirements for various customer applications.

RAYPOO Hydraulics' custom engineered packages incorporate RAYPOO's field-proven, standard cartridge valve components with floating construction, ensuring high performance, reliability and leak-free operation. Because of the inherent reliability of our cartridge valves, custom packages typically do not require expensive, sophisticated testing once assembled.  We manufacture custom packages around the world, and typically we can deliver within two weeks.

An integrated package is comprised of standard screw-in cartridge valves and controllers (where applicable) housed in a custom manifold. Once a customer's hydraulic circuit has been identified, it is incorporated into a manifold assembly designed to fit into a predefinded space. Benefits to customers using RAYPOO's integrated package solutions include order simplification, reduced assembly time, cost, and consolidation of the hydraulic control system.

Custom Manifolds

Whether you have a freehand schematic, a fully engineered design, or even a physical block-from start to finish-we will take care of all your custom design needs.

85% of our capacity is devoted to custom  manifolds

Specialty  manifold designs can include surface treatments, alternative materials, 6000 psi options, and large manifolds up to 2000 kgs

Quotations are processed within 24 hours for most projects.

Fast turnaround custom manifold design and manufacturing is available without additional fee.

You only need to tell us the basic requirements – such as space, pressure, and functionality. Our specialists configure the ideal circuit design to suit your purpose. For customized, order-specific manifolds, we also take care of the project planning, detailed design, manufacture, and assembly according to industrial quality standards.

In short: We provide you with a customized and ready-to-use hydraulic control from a single source, independent of the hydraulic power unit or the actuators used.

Take-over of the entire work package

We take care of the entire work package for you including planning, design, detailed design, quality testing and inspection, bench testing, and documentation.

You save capacities throughout the entire value-added chain: from the receipt of goods to the assembly and testing on to commissioning. Provide yourself with maneuvering room through the system partnership with us. Just one point-of-contact for the entire project.

Design & simulation

Hand-in-hand: Design and simulation included

As manifold supplier, we make use of state-of-the-art procedures to design your hydraulic manifold. We also optimize space and channel geometries for minimum energy losses and guaranteed functional safety through stability and flow analysis simulations.

Processing based on the design data

We process hydraulic manifolds from low-pressure to high-pressure versions using high-precision CNC processing centers only. We derive the processing steps directly from the design data. That way, we can reliably prevent errors and ensure safety.

An important side-effect of CNC machining: We monitor the execution of each individual work step, measure the execution, and compare this with the design data. You can therefore be sure: We implement your approved CAD data one-to-one, so that your individual manifold seamlessly fits into your design.

RAYPOO Valve station and manifold division’s  Products offers a complete line of valve stations, manifolds  that meet all ISO and NFPA standards. 

With our unsurpassed level of expertise in valve stations, manifold design and manufacturing and our commitment to providing excellent service, we are uniquely positioned to help our customers build better relationships, develop a reputation for reliability and, ultimately, win more work.

RAYPOO CAPABILITIES

RAYPOO MANUFACTURING ACCURACY RATING IS 99%

15,000 sq. meters facility

Highly advanced CNC machining centers and specialized tooling

Highly advanced inspection equipment

Highly advanced ultrasonic wash system

Alternative Materials

While the vast majority of products that we build have crieria that are best served by 6061-T6511 aluminum or 65-45-12 ductile iron, we can produce most of our standard product line in stainless steel or we can provide custom designs with alternative materials:

Aluminum

Ductile Iron

Stainless steel

Carbon steel

Other advanced materials

Surface Treatments

Improve cosmetic appearance, corrosion resistance, paint adhesion, or increase surface hardness with an array of surface treatments fit for different materials and product applications, RAYPOO will assist you with selecting anodized, electroless nickel or other specialized surface treatments that are appropriate for your application.

Quality

Quality processes complying with the highest standards

RAYPOO is committed to quality processes in accordance with the highest standards, and strives for zero errors. Important for you: We achieve an end-to-end quality chain, from the design to the manufacturing of all components to delivery of the functionally tested assembly.

What matters at the end is the reality

Before we deliver a manifold to you, it goes through final function tests conducted on suitable test benches. Particularly in the case of customized solutions and the start of series production, we like to jointly carry out the acceptance approval with you in our plant. This gives you the security of knowing that everything is always exactly as it should be. This saves you time and effort, and reduces the project risks.

Delivery

With an on-time delivery rating of nearly 100 percent for stocked items in a non-forecasted, on-demand environment, RAYPOO is the dependable partner you need to ensure that Standard Manifold products are always available when you need them.